PCB Solutions

Gateway can offer a number of bespoke PCB solutions. These are manufactured to your precise specifications offering a wide range of customisation options to ensure that the PCB is exactly what you need!

BESPOKE

PCB

SOLUTIONS

Express Delivery

Our Express service starts from 5-10 working days door to door!

Quality Products

PCBs are manufactured to your precise specifications offering a wide range of customisation options!

Technical Support

Our team is here to support with any technical questions you may have!

Buffer Stocks

Supporting customers with contracts/special prices and buffer stocks to suit your business needs!

PCB Products

Single Sided

Single-sided PCBs continue to be in demand among our customers. We manufacture these boards for various applications, including industrial and lighting industries. In the consumer sector, affordable single-sided PCBs are as essential as double-sided ones. We offer single-sided PCBs in all variations, from prototypes to large-scale production.

Multilayer

A multilayer PCB consists of at least three copper layers, typically an even number starting at four layers. The inner layers are processed in pairs and bonded with prepregs, which serve as insulation. The outermost layers are copper and used for placing components on one or both sides.

Connections between the layers are established by drilling through all the layers, but they can also be made using buried or blind vias, depending on the layout's complexity.

Multilayer PCBs are used in computers, phones, medical equipment, automotive systems, and aerospace devices.

Flex Rigid

Traditional Flex-Rigid Structure: This is a multi-layer combination of rigid and flexible circuits with three or more layers and plated-through holes.

Asymmetrical Flex-Rigid Structure: In this configuration, the flexible printed circuit (FPC) is on the outer layer of the rigid structure. It consists of three or more layers with plated-through holes.

Multi-Layer Flex-Rigid Build-Up: This includes blind and buried vias as part of the rigid build-up, allowing for the realization of up to two layers of micro vias.

HDI Boards

HDI circuit boards provide finer line structures and smaller vias. Microvias save space and offer better electrical properties compared to traditional thick vias or blind holes.

By adding extra layers using the Sequential Build-Up (SBU) technique, signals can be routed and separated on the inner layers without occupying space needed for components with high pin density. With careful planning and an efficient layout, these components can even be placed on opposite sides of the PCB.

Aluminium Boards

Aluminum PCBs are part of the IMS (Insulated Metal Substrates) family. These PCBs are constructed on an aluminum plate with a special prepreg applied, offering excellent heat dissipation and strong dielectric strength. The base material includes an aluminum core, a thermally laminated dielectric layer, and a copper foil that forms the PCB design. Among metal core PCBs, aluminium PCBs are the most commonly used type.

Long Boards

We manufacture exceptionally long printed circuit boards (PCBs) measuring up to 1185 mm (1.185 meters) in length, ranging from single-layer to eight-layer configurations. These long PCBs are primarily utilised across various industries, including lighting, automotive, aerospace, and health and safety.

When comparing long PCBs to multiple shorter ones, the primary benefit becomes evident: shorter PCBs require connectors to link them together. These connectors can introduce potential electrical contact errors, which can compromise performance and reliability. In contrast, long PCBs eliminate the need for these connectors, thereby reducing the risk of such errors.

Additionally, the assembly of long PCBs is often more cost-effective. The absence of connectors and the streamlined installation process contribute to overall cost savings. By opting for longer PCBs, you not only enhance the reliability of your systems but also simplify the assembly process and reduce installation complexity.

Stencil

For simple, uncomplicated PCBs, especially for samples or low-quantity runs, we recommend using a stencil without a frame. These stencils are easy to handle and provide a cost-effective solution for basic needs.

For more complex boards with a high density of components, we advise using stencils with a frame. These framed stencils offer greater stability and precision, making them ideal for intricate designs and ensuring optimal solder paste application.